Wood screw
- Shank diameter
- 0.164" · 4.17 mmnearest 5/32"
- Countersink diameter
- 0.332" · 8.43 mm
Drill bits
- Pilot · hardwood
- 3/32"
- Pilot · softwood
- 5/64"
- Shank clearance
- 11/64"
Gauge #0 to #16 with hardwood and softwood pilot holes, shank clearance, countersink and a pocket-hole screw guide.
Sort any column, filter by series, print a shop sheet. Click a row to load it on the gauge.
| 0.060" · 1.52 mm | 1/16" | 1/32" | 1/64" | 1/16" | 0.119" | ||
| 0.073" · 1.85 mm | 5/64" | 1/32" | 1/32" | 5/64" | 0.146" | ||
| 0.086" · 2.18 mm | 3/32" | 3/64" | 1/32" | 3/32" | 0.172" | ||
| 0.099" · 2.51 mm | 3/32" | 1/16" | 3/64" | 7/64" | 0.199" | ||
| 0.112" · 2.84 mm | 7/64" | 1/16" | 3/64" | 7/64" | 0.225" | ||
| 0.125" · 3.18 mm | 1/8" | 5/64" | 1/16" | 1/8" | 0.252" | ||
| 0.138" · 3.51 mm | 9/64" | 5/64" | 1/16" | 9/64" | 0.279" | ||
| 0.151" · 3.84 mm | 5/32" | 3/32" | 1/16" | 5/32" | 0.305" | ||
| 0.164" · 4.17 mm | 5/32" | 3/32" | 5/64" | 11/64" | 0.332" | ||
| 0.177" · 4.5 mm | 11/64" | 7/64" | 5/64" | 3/16" | 0.358" | ||
| 0.190" · 4.83 mm | 3/16" | 7/64" | 3/32" | 3/16" | 0.385" | ||
| 0.203" · 5.16 mm | 13/64" | 1/8" | 3/32" | 13/64" | 0.411" | ||
| 0.216" · 5.49 mm | 7/32" | 1/8" | 7/64" | 7/32" | 0.438" | ||
| 0.229" · 5.82 mm | 15/64" | 9/64" | 7/64" | 15/64" | 0.464" | ||
| 0.242" · 6.15 mm | 15/64" | 9/64" | 7/64" | 1/4" | 0.491" | ||
| 0.255" · 6.48 mm | 1/4" | 5/32" | 1/8" | 17/64" | 0.517" | ||
| 0.268" · 6.81 mm | 17/64" | 5/32" | 9/64" | 17/64" | 0.544" |
| 1/2" | 1" | Coarse thread | Fine thread | 1/2" setting |
| 5/8" | 1" | Coarse thread | Fine thread | 5/8" setting |
| 3/4" | 1-1/4" | Coarse thread | Fine thread | 3/4" setting |
| 7/8" | 1-1/2" | Coarse thread | Fine thread | 7/8" setting |
| 1" | 1-1/2" | Coarse thread | Fine thread | 1" setting |
| 1-1/4" | 2" | Coarse thread | Fine thread | 1-1/4" setting |
| 1-1/2" | 2-1/2" | Coarse thread | Fine thread | 1-1/2" setting |
05 / Field guide
A wood screw grips by displacing fibres. Too small a pilot and hardwood splits or the screw snaps; too large and it strips. The right pilot depends on the gauge, the wood and whether the screw passes through the first board.
The pilot hole in the bottom board is roughly the screw’s root diameter: smaller in softwood, closer to the root in hardwood. The shank clearance hole in the top board lets the screw pull the boards together instead of jacking them apart. The countersink lets a flat head sit flush.
Softwoods (pine, fir, cedar) compress around the thread, so a smaller pilot gives the best hold. Hardwoods (oak, maple, ash) don’t give, so they need a larger pilot to avoid splitting and snapped screws. Modern self-drilling screws need smaller pilots than the traditional tapered screws this chart is based on, so when in doubt, test in scrap.
Pocket-hole joints use a stepped drill and a jig set to the stock thickness. Use coarse-thread screws in softwood, plywood and MDF, and fine-thread screws in hardwood. For 3/4" stock use 1-1/4" screws, and set both the drill collar and the jig to 3/4".
A flat-head wood screw has an 82° head, while most countersink bits sold for wood are 82° too. Drill the countersink until its diameter at the surface matches the head: about 0.33" for a #8 and 0.39" for a #10. In softwood the head can pull itself in; in hardwood it will split the surface or stand proud unless you countersink first. Combination pilot-countersink bits do all three holes in one pass.
As a rule, at least half the screw, and ideally two-thirds, should be in the bottom board. For two 3/4" boards a 1-1/4" screw leaves 1/2" in the bottom piece; a 1-1/2" screw holds better without breaking through.
Questions
About 3/32" in hardwood and 5/64" in softwood, with an 11/64" clearance hole through the top board. With modern coated construction screws you can often skip the pilot in softwood.
A 7/64" pilot in hardwood, 3/32" in softwood and a 3/16" shank clearance hole.
A #8 wood screw has a 0.164" (4.17 mm) shank, the same nominal diameter as a #8 machine screw. The flat head is about 0.332" across.
1-1/4" coarse-thread screws, with the drill collar and jig set to 3/4". For 1-1/2" stock use 2-1/2" screws.
Whenever you are joining two boards. Without one, the threads bite into both boards and hold them apart. Drill the clearance hole through the top board only, at the shank diameter or slightly larger.
End grain and edges have little material to resist the wedge of the screw. Use the full hardwood pilot size, keep at least 3/4" from the end, and drill a clearance hole in the top board.
For small screws in pine away from the edges, often not. Near ends and edges, for gauge #10 and up, or with brass and other soft screws, drill one anyway to avoid splitting and snapped heads.
Coarse. Plywood, MDF and particleboard need the deeper, wider thread to grip. Fine-thread pocket screws are for dense hardwoods like oak and maple.
About 5/64" in hardwood and 1/16" in softwood, with a 9/64" shank clearance hole.